Tel/WhatsApp
Vacuum Insulation Board
Vacuum Insulation Board

Vacuum Insulation Board

The thermal conductivity of vacuum insulation panels can generally be as low as 0.002-0.004W/(m · K), which is much lower than that of traditional insulation materials such as polystyrene boards, rock wool, and polyurethane. It is currently one of the insulation materials with the best thermal insulation performance. 

Description

Due to its extremely low thermal conductivity, vacuum insulation panels can effectively prevent heat transfer, significantly reducing heat loss or transmission in buildings, refrigerators, cold storage facilities, etc., thereby lowering energy consumption and achieving the goal of energy conservation. Under the condition of achieving the same heat insulation effect, the thickness of vacuum insulation boards is much thinner than that of traditional insulation materials. For instance, a thin vacuum insulation board can achieve the same insulation effect as a 10-centimeter traditional insulation material, which can save a considerable amount of space in fields such as construction and home appliances.


The thin and light characteristics of vacuum insulation panels make them small in size and light in weight. They are not only convenient for transportation and installation, but also can reduce the overall weight of buildings, equipment, etc. This is of great significance in some occasions where weight is required, such as aerospace, shipping and other fields.


Specifications: 400mm*600mm, 300mm*600mm, 200mm*400mm; thickness: 1.0cm, 1.3cm, 1.5cm, 1.7cm, 2.0cm, 2.3cm, 2.5cm, 2.7cm, 3.0cm, etc.; shape and size can be customized.


Vacuum Insulation Panels (VIPs) are advanced thermal insulation materials designed to achieve ultra-low heat transfer by using vacuum technology. Each panel features a micro-porous core material—typically fumed silica or aerogel composite—sealed within a high-barrier envelope under vacuum conditions. This structure minimizes conduction and convection, resulting in thermal conductivity values as low as ≤0.004 W/m·K, which is nearly 10 times lower than that of conventional insulation materials such as polyurethane foam (PU) or expanded polystyrene (EPS). Thanks to their outstanding insulation performance and slim structure, Vacuum Insulation Panels are widely applied in refrigeration systems, cold chain transport, energy-efficient buildings, and industrial equipment requiring precise temperature control.


Vacuum Insulation Panels Working Principle

Vacuum Insulation Panels operate by reducing the number of air molecules that can transfer heat. The core material—typically nano-structured silica or aerogel composite—provides a highly porous matrix with minimal solid conduction.

1. Core Composition: Fumed silica or aerogel composite offering high thermal resistance.

2. Barrier Film: Multi-layer aluminum-coated PET that maintains internal vacuum and prevents gas or moisture ingress.

3. Edge Sealing: Heat-sealed perimeter ensuring long-term vacuum stability and structural strength.

This configuration ensures exceptional insulation performance even at thin thicknesses and guarantees 15 years or more of effective service life under standard operating conditions.


Key Features and Advantages

1. Extremely Low Thermal Conductivity: ≤0.004 W/m·K, compared with PU foam (~0.022 W/m·K) and EPS (~0.036 W/m·K).

2. Space Efficiency: 20 mm VIP provides the same insulation as 200 mm of mineral wool.

3. High Compression Strength: ≥0.25 MPa, suitable for structural applications.

4. Durability and Vacuum Stability: Vacuum retention over 95% after 10 years of accelerated aging.

5. Fire Resistance: Complies with EN 13501-1 Class A2 and ASTM E84 Class A standards.

6. Moisture Protection: Water vapor transmission ≤0.01 g/m²·24h.


Vacuum Insulation Panels Applications

1. Cold Chain and Refrigeration: Vacuum Insulation Panels are widely used in medical cold storage, vaccine freezers, and refrigerated trucks. Their low thermal conductivity reduces cooling energy consumption by over 30% compared with conventional insulation.

2. Energy-Efficient Buildings: Applied in exterior walls, roofs, and prefabricated housing modules. A 25 mm VIP can achieve equivalent U-values to 200 mm of traditional insulation materials, optimizing building space while maintaining performance.

3. Home Appliances: Used in high-efficiency refrigerators, freezers, and water heaters to improve insulation and reduce power usage.

4. Industrial Systems: Provide consistent insulation for hydrogen storage, lithium battery packs, chemical process pipelines, and high-temperature equipment.

5. Transportation Sector: Ensure stable thermal management in electric vehicle battery systems, refrigerated containers, and aerospace thermal control applications.


Customization Options

Vacuum Insulation Panels can be tailored according to customer requirements:

1. Panel Size and Thickness: Standard 10–50 mm; custom options up to 1200 × 600 mm.

2. Core Material Options: Fumed silica, aerogel composite, or glass fiber reinforced silica.

3. Surface Lamination: Aluminum-coated PET, composite film, or reinforced laminate for additional durability.

4. Shape and Cutting: Custom-shaped panels, curved or rectangular.

5. Hybrid Systems: Can be integrated with PIR, EPS, or foam boards for multi-layer insulation structures.


Manufacturing and Quality Control

1. Vacuum Integrity Test: 100% helium leak inspection for each panel.

2. Thermal Conductivity Verification: Tested at different temperatures to ensure stability.

3. Mechanical Property Check: Compression and dimensional stability inspection.

4. Products are manufactured under ISO 9001 certified processes and meet REACH and RoHS environmental standards.



Why Choose Our Vacuum Insulation Panels

1. Proprietary aerogel-enhanced silica core ensuring ultra-stable vacuum retention.

2. Reliable edge-sealing technology to prevent leakage and maintain vacuum.

3. Over a decade of manufacturing experience and proven industry applications.

4. Global supply capability and professional technical support team.

5. Tested durability across refrigeration, construction, and transport industries.


FAQ

Q1: What makes Vacuum Insulation Panels different from traditional insulation boards?

VIPs use vacuum and nano-structured cores to drastically reduce heat transfer, achieving up to 10 times higher insulation efficiency than conventional materials like PU or EPS.


Q2: How long does the insulation performance last?

Under standard usage conditions, the panels maintain vacuum stability and high insulation efficiency for 15–20 years.


Q3: Can Vacuum Insulation Panels be trimmed on-site?

No. Cutting or drilling the panel damages the vacuum layer. Panels should be manufactured to exact sizes before installation.


Q4: What thickness is recommended for building applications?

For exterior walls and roofs, 20–30 mm VIPs can achieve thermal performance comparable to 200 mm of traditional insulation.


Q5: Are the panels suitable for outdoor environments?

Yes, when properly encapsulated or installed behind protective surfaces. The barrier film itself resists moisture and UV exposure but should be shielded from physical damage.


Vacuum Insulation Board

Ready to find the ideal product for your business?

In terms of business scope, it covers general items: sales of aerogel products, building materials, building decoration materials.