Dec 17, 2025
Touch the Untouchable: Holding a Cup of Boiling Water with Bare Hands Thanks to Aerogel Coating
Most people wouldn’t dream of grabbing a metal cup full of freshly boiled water. The heat transfers almost instantly, and you’d drop it in seconds from the pain.
But we wanted to show just how powerful aerogel insulation really is — in the simplest way possible.
We took an ordinary stainless steel cup, filled it to the brim with water straight off the boil (100°C), and applied only a thin layer of our high-performance aerogel thermal coating to the exterior surface. That’s it. No thick insulation jacket, no multi-layer wrap — just one coat of aerogel.
The result? You can hold the cup directly with bare hands for extended periods without feeling more than mild warmth. The surface stays cool enough to touch comfortably while the water inside remains piping hot.
Why does this work so well?
Aerogel is known as the world’s best solid insulator, with thermal conductivity as low as 0.013–0.018 W/m·K. It traps heat at the microscopic level, dramatically reducing heat transfer from the hot water through the metal wall to the outside. Even in a super-thin coating form, it creates an incredibly effective thermal barrier.
This simple demonstration highlights exactly why leading oil & gas operators, petrochemical plants, and pipeline projects worldwide are turning to aerogel solutions:
Superior insulation performance in minimal thickness
Significant space and weight savings
Excellent corrosion under insulation (CUI) prevention
Long-term durability in harsh environments
Whether you need to protect personnel from hot surfaces, maintain process temperatures in pipelines, or reduce energy loss in high-temperature equipment, aerogel delivers where traditional materials fall short.
Want to see this kind of performance on your next project? Drop us a message — we’d love to discuss how our aerogel blankets, panels, and coatings can solve your thermal challenges.
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