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A1 fire-rated silica aerogel insulation blanket with reinforced aluminum foil facing
Peel and stick aerogel thermal break strip for building envelope energy efficiency
Thermal imaging comparison of steel stud wall with and without aerogel thermal break tape
A1 fire-rated silica aerogel insulation blanket with reinforced aluminum foil facing
Peel and stick aerogel thermal break strip for building envelope energy efficiency
Thermal imaging comparison of steel stud wall with and without aerogel thermal break tape

Aero-Tape | The Ultimate Aerogel Thermal Break Strip

  • Stop Thermal Bridging: Cuts heat loss at steel studs and timber frames by up to 40%, compared to standard insulation assemblies without thermal breaks.

  • Certified Performance: Ultra-low thermal conductivity of 0.020 W/m·K at 25°C (Approx. 0.017 W/m·K at 0°C for European standards).

  • 100% Dust-Free Encapsulation: Dual-sided foil and membrane construction ensures a clean, safe installation.

  • Extreme Safety: Class A1 Non-combustible and 99.7% Hydrophobic (water-repellent).

  • Eco-Friendly & Safe: Fully tested and passed EU RoHS and REACH (SVHC) standards by Bureau Veritas, ensuring zero hazardous substances for safe indoor use.

  • Peel & Stick Application: Integrated high-strength adhesive for instant structural bonding.


Description

Overview: The 5% That Ruins 50%

Did you know that thermal bridging through steel studs and facade brackets can account for up to 50% of a building's total heat loss? Traditional cavity insulation cannot stop heat from bypassing through metal structures. Aero-Tape is engineered to permanently sever this thermal bridge. By applying our dual-encapsulated, peel-and-stick aerogel strips directly to the structural face, you instantly eliminate condensation, prevent mold growth, and ensure your project passes the strictest Passive House and net-zero building codes.

The "Dual-Armor" Encapsulation AdvantageUnlike inferior products that use raw aerogel blankets or flimsy plastic bags, Aero-Tape features an advanced dual-encapsulation technology. We bond a vapor-barrier aluminum foil and a high-tensile membrane directly to the aerogel core. This eliminates dust shedding during installation, provides a flawless surface for our high-tack industrial adhesive, and delivers a clean, professional finish for your site crews.


Technical Specifications (Certified Data)

  • Core Material: Flexible Silica Aerogel Blanket

  • Thermal Conductivity (25°C): 0.020 W/m·K (GB/T 10295-2008)

  • Thermal Conductivity (0°C): ≤ 0.017 W/m·K (European calculation standard)

  • Fire Rating: Class A1 Non-Combustible (GB 8624-2012)

  • Hydrophobicity: 99.7% (GB/T 10299-2011)

  • Tensile Strength: ≥ 1255 kPa (Longitudinal)

  • Environmental & Safety: RoHS Compliant | REACH (SVHC) Passed

  • Standard Thickness: 3mm, 5mm, 10mm (Custom available)

  • Standard Widths: 38mm, 50mm, 75mm, 100mm

  • Roll Length: 10m / 20m


Primary Applications

  • Steel & Timber Studs: Apply to the face of framing studs before installing plasterboard/drywall.

  • Facade Brackets: Cut into pads to isolate aluminum/steel wall brackets from masonry.

  • Window & Door Reveals: Perfect for sealing narrow gaps where traditional insulation fails.

  • Joist Ends: Wrap timber joist ends to prevent rot and condensation in masonry walls.


[ Request a Free Sample & Technical Datasheet ]


Aero-Tape | The Ultimate Aerogel Thermal Break Strip

Frequently Asked Questions (FAQs)

Q1: Why do I need Aero-Tape if my wall cavity is already fully insulated?

A: Even with the best cavity insulation (like glass wool or PIR), metal studs and timber frames act as a "thermal highway," allowing heat to bypass the insulation entirely. This thermal bridging can account for up to 50% of your total heat loss and cause severe localized condensation. Aero-Tape is applied directly to the face of the studs to permanently sever this bridge.


Q2: Will the aerogel strip compress and lose its insulation value when I screw plasterboard over it?

A: No. Unlike traditional foams or rubber pads that crush easily, our silica aerogel core is incredibly robust. With a tensile strength of ≥ 1255 kPa, it resists heavy compression during installation. It maintains its structural thickness and ultra-low thermal conductivity even when tightly sandwiched between the stud and the drywall.


Q3: Does Aero-Tape shed aerogel dust during installation?

A: Not at all. Traditional raw aerogel blankets are notorious for dusting, but Aero-Tape features our "Dual-Armor" encapsulation. We use a high-strength aluminum foil and a protective membrane to completely seal the core. Your site crews get a clean, dust-free installation experience with a heavy-duty adhesive backing that won't peel off.


Q4: Is it safe for Internal Wall Insulation (IWI) and residential retrofits?

A: Absolutely. Aero-Tape provides ultimate peace of mind. It is rated Class A1 Non-Combustible for maximum fire safety. Furthermore, it has been rigorously tested by Bureau Veritas and passed strict EU RoHS and REACH (SVHC) standards, ensuring zero hazardous substances or toxic emissions for safe indoor air quality.


Q5: Can I use Aero-Tape on timber frames, or is it only for steel studs?

A: It is highly recommended for both! While steel conducts heat 300 times faster than wood, timber still creates a significant "thermal fraction" in high-performance buildings and Passive Houses. Applying Aero-Tape to timber joists and studs prevents interstitial condensation, stops wood rot, and helps you achieve strict Net-Zero building codes.


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